As your trusted development team for custom pressure measurement technology, DDM Sensors creates tailored pressure sensors designed to meet your exact requirements. Our goal is seamless integration into your system to guarantee maximum performance and measurement reliability.
Consult Our Experts for Personalized Pressure Sensor Solutions
Contact us for advice on our pressure sensors and to find a customized solution for your individual requirements.
Your Advantages with DDM Sensors as Development Partner
We guide you through a collaborative development process with technical expertise and comprehensive advice. You benefit from quality and measurement reliability “Made in Germany,” ensuring high long-term component availability. Our flexibility allows for prototype implementation starting from single-unit quantities up to optimized series production to support your projects at every stage.
Modification and New Development of Pressure Sensors
We offer two pathways to your ideal custom solution.
First, we can modify existing standard pressure sensors to adapt them to your application. Second, we realize complete new developments from scratch, engineered and manufactured to your exact technical specifications to fulfill demanding requirements.
Modification of Standard Pressure Sensors
Our modification options cover various sensor specifications to ensure optimal adaptation.
Mechanical Adaptations:
- Housing shape, material, and size
- Specific process connections and threads
Electrical Interfaces:
- Output signals (analog, digital, bus systems)
- Connectors
- Cable lengths
- Assembly / Harnessing
Performance Parameters:
- Pressure ranges
- Accuracy classes
- Temperature compensation
- Resolution and measurement precision
- Sealing materials and wetted parts
New Development of Pressure Sensors
Our development process for pressure sensors leads transparently and efficiently from initial concept to completed pressure sensor.
- Step 1: Joint requirements analysis and technical consultation
- Step 2: Detailed conception and sensor design
- Step 3: Building first prototypes and validation in your application
- Step 4: Sensor qualification and obtaining necessary approvals
- Step 5: Smooth transition to series production and manufacturing setup
When is New Development Worthwhile Over Modification?
There is no rigid threshold; a modification of the pressure sensor is often sufficient. For example, adjusting the measurement range, resolution, and accuracy can be precisely matched to the respective application. Adapting the housing design also gains importance when customers face limited installation space or must measure at hard-to-reach locations. Fine-tuning the pressure sensor to specific operating measurement points of the system where high precision is critical can provide significant added value.
A complete new development is generally worthwhile only when these modification options are fully exhausted and your technical requirements go beyond what can be achieved by adapting an existing sensor.
Delivery Times for Prototypes and Series Production
The delivery time for a custom prototype—whether a modification or a new development—typically ranges from 4 to 8 weeks, depending on the complexity of the adaptations. Delivery times for subsequent series production are established individually based on development duration and required qualifications or approvals.
Standards and Approvals for Pressure Sensors
The standards and approvals required for your application are defined and implemented as an integral part of the development process. We ensure your custom pressure sensor fulfills all specified requirements and obtains the necessary certifications for your target market.
Supply Quantities
We offer full flexibility in order volumes. There is no minimum order quantity; we manufacture custom pressure sensors starting from unit quantity 1.
Application Areas for Custom Pressure Sensors
Our custom pressure sensors are engineered for demanding environments and precise measurement applications. Typical application areas include mechanical and plant engineering, the automotive and e-mobility sector, renewable energy, aerospace, and general process engineering.
Get Consultation for Custom Pressure Solutions Today
Do you have a specialized requirement for pressure measurement technology? Contact us today for a non-binding initial consultation to explore the possibilities for your individual sensor solution.